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Plastic injection molding

Plastic injection molding is the primary process for manufacturing plastic parts used in consumer goods such as computer keyboards, monitors, bottle caps, cups and solid plastic articles. Plastic is known to be a very versatile and economical material that is used in many applications. Injection molding involves taking plastic in the form of pellets or granules and heating this material until a melt is obtained. Then the melt is forced into a split-die chamber/mold where it is allowed to "cool" into the desired shape. The mold is then opened and the part is ejected, at which time the cycle is repeated.

Contributors in Plastic injection molding

Plastic injection molding

Shot capacity

Manufacturing; Plastic injection molding

Generally based on polystyrene, this is the maximum weight of plastic that can be displaced or injected by a single injection stroke. Generally expressed as ounces of polystyrene.

Multidirectional flow

Manufacturing; Plastic injection molding

Flow direction changes during filling resulting in orientation in different directions which can cause flow marks, stresses and warping.

Cold flow lines

Manufacturing; Plastic injection molding

Imperfections within the part wall due to thickening or solidification of resin prior to full cavity fill.

Corona treatment

Manufacturing; Plastic injection molding

Impingement of AC power on a component to bombard with free radicals thus improving the ability to bond to a surface.

Frictional heating

Manufacturing; Plastic injection molding

Heat generated by the friction of the chains of molecules slipping past each other or over a surface.

Land (gate area)

Manufacturing; Plastic injection molding

Gate dimension parallel to the direction of melt flow.

Thermoplastic elastomers

Manufacturing; Plastic injection molding

The family of polymers that resemble elastomers in that they can be repeatedly stretched without distortion of the unstressed part shape, but are true thermoplastics and thus do not require curing.

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