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Plastic injection molding

Plastic injection molding is the primary process for manufacturing plastic parts used in consumer goods such as computer keyboards, monitors, bottle caps, cups and solid plastic articles. Plastic is known to be a very versatile and economical material that is used in many applications. Injection molding involves taking plastic in the form of pellets or granules and heating this material until a melt is obtained. Then the melt is forced into a split-die chamber/mold where it is allowed to "cool" into the desired shape. The mold is then opened and the part is ejected, at which time the cycle is repeated.

Contributors in Plastic injection molding

Plastic injection molding

Short shot

Manufacturing; Plastic injection molding

Failure to completely fill the mould or cavities of the mold. Edges may appear melted.

Subgate

Manufacturing; Plastic injection molding

Entrance to the part from the runner located below the parting line. On ejection the part breaks away from the subgate.

Non-fill

Manufacturing; Plastic injection molding

Failure to completely fill the mould or cavities of the mold. Edges may appear melted.

Edge gate

Manufacturing; Plastic injection molding

Entrance to the part from the runner located on the parting line.

Ejector return pins

Manufacturing; Plastic injection molding

Projections that push the ejector assembly back as the mould closes. Also called surface pins or return pins.

Cryogenic processes

Manufacturing; Plastic injection molding

Reduction of parts to very low temperatures usually associated with liquid nitrogen. Commonly used to create assemblies or to deflash or degate a part.

Melt flow

Manufacturing; Plastic injection molding

Rate of extrusion of molten resin through a die of specified length and diameter. The conditions of the test (e.g. temperature and load) should be given. Frequently, however, the manufacturer's data ...

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