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Plastic injection molding

Plastic injection molding is the primary process for manufacturing plastic parts used in consumer goods such as computer keyboards, monitors, bottle caps, cups and solid plastic articles. Plastic is known to be a very versatile and economical material that is used in many applications. Injection molding involves taking plastic in the form of pellets or granules and heating this material until a melt is obtained. Then the melt is forced into a split-die chamber/mold where it is allowed to "cool" into the desired shape. The mold is then opened and the part is ejected, at which time the cycle is repeated.

Contributors in Plastic injection molding

Plastic injection molding

Striations

Manufacturing; Plastic injection molding

Marks evident on the molded-part surfaces that indicate melt flow directions or impingement.

Parting line

Manufacturing; Plastic injection molding

Mark on the part indicating where the two halves of the mould met in closing.

Flow leader

Manufacturing; Plastic injection molding

Local increase in thickness to encourage flow in a particular direction.

Thermoplastic

Manufacturing; Plastic injection molding

Material that will repeatedly soften when heated and harden when cooled.

Backflow

Manufacturing; Plastic injection molding

Molten resin flows back out of the mold, returning to the runners.

Stiffness

Manufacturing; Plastic injection molding

The capacity of a material to resist elastic displacement under stress.

Vertical flash ring

Manufacturing; Plastic injection molding

The clearance between the force plug and the vertical wall of the cavity in a positive or semi-positive mold. Also the ring of excess melt which escapes from the cavity into this clearance space.

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